If you are looking for durable and robust pipe fittings for your industrial applications, forged pipe fittings are the way to go. They are ideal for high-pressure and high-temperature applications and are widely used in various industries, including oil and gas, chemical, petrochemical industries, and many more.
As the leading forged pipe fittings manufacturers, suppliers, stockiest, and exporters in India, we at Metal Forge India provide you with the best quality forged fittings to meet all your industrial needs.
In this blog post, we will discuss what forged pipe fittings are and the different types of forged fittings available in the market.
What are Forged Pipe Fittings?
Forged pipe fittings are manufactured by a process known as forging. In this process, the metal is heated and then shaped by applying pressure with the help of a forging machine. The forging process ensures that the fittings are strong, durable, and have high resistance to corrosion, making them ideal for harsh industrial environments. Forged pipe fittings are available in various shapes, sizes, and materials, making them suitable for a wide range of industrial applications.
Types of Forged Pipe Fittings
There are different types of forged pipe fittings available with Metal Forge India, each designed to serve a specific purpose. Let’s take a look at some of the commonly used types of forged Pipe fittings.
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45-degree elbow fitting:
A 45-degree elbow is a type of forged pipe fitting used to change the direction of the flow of fluid or gas. It is named so because it forms an angle of 45 degrees with the main pipeline. It is commonly used in piping systems where a change in direction is required, such as in water treatment plants and chemical industries.
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90-degree elbow fitting:
Similar to the 45-degree elbow, the 90-degree elbow is a type of forged pipe fitting that is used to change the direction of fluid or gas flow. The only difference is that it forms an angle of 90 degrees with the main pipeline. It is widely used in piping systems where a sharp turn is required, such as in plumbing and HVAC systems.
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Bushing forged fittings:
A bushing is a type of forged pipe fitting that is used to connect pipes of different sizes. It has a smaller diameter on one end and a larger diameter on the other. It is commonly used in plumbing and HVAC systems to reduce the pipe size or to connect pipes of different diameters.
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Tee forged fitting:
A tee is a type of forged pipe fitting that is used to combine or split the flow of fluid or gas. It has three openings, two on one side and one on the other. It is commonly used in piping systems where the flow needs to be split, such as in chemical plants and oil refineries.
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Cap forged fitting:
A cap is a type of forged pipe fitting that is used to seal the end of a pipe. It is commonly used in piping systems where the pipe needs to be closed off, such as in plumbing systems.
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Cross-forged fittings:
A cross is a type of forged pipe fitting that is used to combine the flow of fluid or gas from four directions. It has four openings, one on each side. It is commonly used in piping systems where the flow needs to be combined from different directions, such as in water treatment plants.
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Full Coupling fittings:
A full coupling is a type of forged pipe fitting that is used to connect two pipes of the same size. It has two ends, both with the same diameter. It is commonly used in plumbing and HVAC systems to connect pipes.
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Half Coupling fittings:
A half coupling is similar to a full coupling but has only one threaded end. It is commonly used in piping systems to connect a pipe to a fitting or valve.
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Nipple Forged Fittings:
A nipple is a type of pipe fitting that is used to extend the length of a pipe. It has two male threaded ends and is commonly used in piping systems to connect two fittings together.
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Union Forged Fittings:
A union is a type of pipe fitting that is used to connect two pipes together. It has a threaded end and is commonly used in piping systems to make it easy to disassemble pipes and fittings.
Standards and Specifications of Forged Pipe Fittings
| Grades | ASTM A182, A105, A105N, A350 LF2, A182 F5, A182 F9, A182 F11, A182 F22, A182 F91.
Low-Tempreture – ASTM/ASME SA350 LF2 and Stainless Steel ASTM/ASME SA182 F304/L & F316/L. |
| Standards | ASTM/ANSIASME SA182 F304/L & F316/L |
| Range | ¼” NB – 4” NB in Class 3000, 6000 & 9000 with NACE Certification. |
| Class | 2000#, 3000LBS#, 6000LBS#, and 9000LBS# |
| Types of Forged Pipe Fittings | Elbow 45 degrees, Elbow 90 degrees, Tee, Union, Half and Full Coupling, Cross. Cap, Swage Nipple, Plug & Bushing |
| Materials | Carbon Steel, High-Yield, Alloy Steel, Stainless Steel, Duplex & Super Duplex, Nickel Alloys, and other exotic materials |
Advantages of Forged Pipe Fittings
There are many advantages of forged Pipe fittings as opposed to casted fittings. These are as follows:
- Due to the tight grain structure, a forged fitting is mechanically stronger than a casted one
- Forged products are not susceptible to cavities, cold pour problems, porosity, or shrinkage
- Forged fittings can use less expensive alloys but still retain very high strength
- The microstructure of forgings means it has more wear resistance and therefore are less likely to become brittle.
- Forged fittings can withstand higher pressures in more extreme conditions
- Forged fittings have a longer and typically more reliable life expectancy than casted fittings
- Forged fittings are usually less expensive than casted ones
Applications of Forged Pipe Fittings
Forged pipe fittings have several applications in different industries, including:
- Chemical Industries
- Paper Industries
- Oil & Gas Exploration
- Pharmaceutical Plant
- Food & Dairy Plants
- Petrochemical Plants
- Desalination Plant
- Fertilizers Plant so on.
Final Words!
Forged Pipe Fittings are an essential component in various industries, and Metal Forge India offers a wide range of forged fittings to meet the diverse needs of its customers. From 45-degree elbows to unions, Metal Forge India provides high-quality forged fittings that are durable, corrosion-resistant, and long-lasting. If you are looking for the best-forged fittings in India, Contact us today!
